WeldQAS'

HKS

WeldQAS

WeldQAS

Documentation, monitoring, fault detection
WeldQAS is an automatic weld monitoring system. By monitoring welding parameters during the welding process, an immediate error reaction is possible in order to avoid consequential damage.

WeldQAS acquires real-time data from welding production, reveals inefficiencies and enables action to optimise the production process.

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  • Records welding parameters such as welding current, welding voltage, gas flow rate, wire feed speed during the welding process online without an additional accessory added on the welding torch
  • The WeldQAS is based on a new technology of recording high-resolution digital data and intelligent data processing in a signal processor
  • Using patented algorithms and welding parameters to detect pores, burn-through, wire defects (MSG) and other welding irregularities
  • Data are stored in databases and provide an overview for optimising and stabilising the welding production. WeldQAS is network compatible and the data are automatically stored on a central server
  • The WeldQAS series consist of a compact version, a cabinet version, and a panel version to which sensors can be connected to record process variables. Process variables can also be recorded using industrial fieldbus systems or power source-specific buses


Welding Process

  • GTAW (TIG)
  • GMAW (MIG/MAG)
  • SAW - Submerged Arc Welding
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Extra Information

WeldQAS - Compact version
System for all welding applications up to two welding torches

  • Compact size (330x200x320 mm) stand-alone or wall mounted, 10.1 inch touchscreen display
  • Mid-range CPU with passive cooling; industry flash memory with Windows embedded; LAN, USB, optional HDMI / VGA
  • Connection of two HKS sensors (8 differential inputs with 25 kHz or 4 x 250 kHz, 3 counter inputs 100 kHz)
  • 24 digital inputs and outputs
  • Profibus / Profinet / EterhnetIP available
WeldQAS - Cabinet version
System for complex applications with more than two welding torches
  • Cabinet (600x1500x520 mm), with or without wheels, 18.5 inch touchscreen display
  • High-end CPU and additional memory possible; industry flash memory for Windows IoT embedded; LAN, USB, HDMI / VGA
  • Can be located up to 200m from the measuring unit via HKS-Ethernet (hybrid cable)
  • Virtually unlimited number of measuring channels
  • Profibus / Profinet / EthernetIP available
  • Integrated database server
  • Integration of additional modules for galvanic isolation, additional relay available
WeldQAS –Panel PC with industrial housing
System for complex applications with more than two welding torches
  • Panel PC (600x600x200mm), wall or support arm mounted, 18.5 inch touchscreen display
  • High-end CPU and additional memory possible; industry flash memory for Windows IoT embedded; LAN, USB, HDMI / VGA
  • Can be located up to 200m from the measuring unit via HKS-Ethernet (hybrid cable)
  • Virtually unlimited number of measuring channels
  • Profibus / Profinet / EthernetIP available
  • Integrates with measuring robot module

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Part Numbers and Accessories

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Part Numbers : WeldQAS
WeldQAS 2K-S3 (Compact) HKS0001421 FIND A DISTRIBUTOR
WeldQAS Universal (Cabinet) HKS0002362 FIND A DISTRIBUTOR
Accessories : WeldQAS
Standard USB Trackball Keyboard DE, EU, US HKS0000291 FIND A DISTRIBUTOR
Network Software WeldQAS HKS0000297 FIND A DISTRIBUTOR
Plug Adapter for Welding Voltage HKS0000322 FIND A DISTRIBUTOR
Measuring Cable for Voltage HKS0001375 FIND A DISTRIBUTOR
Gas Flow Sensor 30 l/min HKS0001425 FIND A DISTRIBUTOR
Wire Sensor Stationary HKS0001427 FIND A DISTRIBUTOR
Welding Travel Speed Sensor HKS0001429 FIND A DISTRIBUTOR
Connecting Cable for Sensors 5 m -S3 HKS0001430 FIND A DISTRIBUTOR
Connecting Cable for Sensors 10 m -S3 HKS0001431 FIND A DISTRIBUTOR
Connecting Cable for Sensors 20 m -S3 HKS0001432 FIND A DISTRIBUTOR
Fieldbus Profinet HKS0001452 FIND A DISTRIBUTOR
Fieldbus Profibus HKS0001454 FIND A DISTRIBUTOR
Wire Sensor SAW 3-5 mm HKS0001471 FIND A DISTRIBUTOR
Connecting Cable 10 m for DIG I/O-S3 HKS0001573 FIND A DISTRIBUTOR
Connecting Cable 20 m for DIG I/O-S3 HKS0001574 FIND A DISTRIBUTOR
Connecting Cable 25 m for DIG I/O-S3 HKS0001575 FIND A DISTRIBUTOR
Connecting Cable 15 m for DIG I/O-S3 HKS0001591 FIND A DISTRIBUTOR
Process Sensor P100-S3 HKS0001621 FIND A DISTRIBUTOR
Extension Cable for Gas Sensor Basic Price HKS0001903 FIND A DISTRIBUTOR
Extension Cable for Gas Sensor, supplement per metre HKS0001904 FIND A DISTRIBUTOR
Connecting Cable for Sensors 1 m -S3 HKS0002337 FIND A DISTRIBUTOR
Extension Cable for Wire Sensor Basic Price HKS0002358 FIND A DISTRIBUTOR
Extension Cable for Wire Sensor, supplement per metre HKS0002359 FIND A DISTRIBUTOR
S3 Interface (F/U Converter) HKS0002360 FIND A DISTRIBUTOR
Process Sensor P350/500 HKS0002381 FIND A DISTRIBUTOR
Process Sensor P700/1000 HKS0002382 FIND A DISTRIBUTOR
Process Sensor P1400/2000 HKS0002383 FIND A DISTRIBUTOR
Process Sensor P2800/4000 HKS0002384 FIND A DISTRIBUTOR
Robot S3 Module 2k HKS0002395 FIND A DISTRIBUTOR

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